Flare Gas Recovery System

What is Flare Capture?

Routine flaring has become far too common practice in oil and gas exploration, production, and processing operations. It is estimated that 5,200 billion cubic feet or 147 billion cubic meters of gas is flared worldwide per day, equating to 3.5% of global gas production. 90% of the total gas flared occurs in upstream production areas, where gas may be stranded or isolated by lack of infrastructure. Gas flaring has been routinely used to deal with stranded gas issues such as physical location, limited infrastructure and contaminants, including hydrogen sulfide (H2S).

With GTUIT’s modular, scalable flare capture system, gas flaring is all but eliminated, turning flares into usable energy, reducing emissions and meeting ESG targets, while generating revenue.

GTUIT Flare Capture

The GTUIT system enables oil producers to improve business sustainability, meet ESG and legislative requirements, and reduce greenhouse gas emissions by eliminating unnecessary flaring of valuable products that can be efficiently captured and monetized.

Our design is aimed at the sweet spot of thermodynamics, material science, and oilfield operations. The process opens with proprietary flow control to deliver product at a consistent flow rate and pressure. Through compression and GTUIT’s patent-pending chiller technology, heavier natural gas liquids (NGLs) or flare gas liquids (FGLs) are condensed out of the gas. These liquids are often considered an impurity for producers looking to sell methane, however, NGLs are a highly valuable commodity and recovery dramatically reduces emissions and conserves energy for later use.

Based on raw gas parameters, composition and flow rate, the correct combination of GTUIT Technology can be specified to meet your requirements.

GTUIT Technology Benefits


  • Mobile units can be quickly moved to another site
  • Takedown and set up in as little as 24 hours
  • Systems can remain in place for as long as required


  • Designed, manufactured, and tested using ISO 9001 QMS standards
  • Class 1 Division 2 electrical standards, fail closed isolation and auto shutdown
  • Proven record of safety with TRIR of 0.0 and a Mod rate of 0.87


  • Scalable systems with significant turndown capabilities for flexible capacity
  • Modules can be combined from 250 MCFD to over 10000 MCFD
  • Trailer-mounted systems of 500, 1000 & 1500 MCFD available with larger systems purpose-built

Sustainable (ESG)

  • Minimize flaring, incineration, and other wasteful practices
  • Achieve and surpass corporate and legislative ESG targets
  • Significantly reduce site CO2 and VOC emissions


  • Designed for and operating in all environments, from -40F to +110F
  • Proprietary automation control and remote monitoring
  • Equipment proven uptime over 98%


  • Monetize product which is otherwise wasted
  • Replace diesel and other fuel costs for huge savings
  • Direct returns on turn-key operations and rapid ROI on equipment sales

Revenue Streams

Conditioned Field Gas

Conditioned field gas recovered after the removal of Natural Gas Liquids (NGLs) may be available to be monetized using one or more of the following methods:

  • Replacement of diesel with conditioned field gas yields huge cost savings
  • Conditioned field gas export through sales pipelines
  • Conditioned field gas export through virtual pipelines or mobile LNG/CNG
  • Gas power generation and sale to the power grid or local industry

Natural Gas Liquids (NGLs)

Natural Gas Liquids (NGLs) recovered from gas conditioning may be available to be monetized using one or more of the following methods:

  • NGLs can be transported by truck and sold to fractionation facilities
  • Injection of NGLs into oil export pipeline will swell oil export, improve oil API and even replace diluent
  • NGL power generation and sale to the power grid or local industry